Product Description
Product Description
Product Description
-F Series Parallel Shaft Helical gearbox
Product Features
1. Modular design, compact structure. Extra-slim parallel shaft helical gearmotors are the perfect solution when space is limited
2. F series parallel shaft helical gearmotors are typically used in conveyors and materials processing applications
3. Multi-stage (2 or 3 stages) gear units for low output speed
4. Hollow output shaft with keyed connection, shrink disk, splined hollow shaft, or torque arm
5. Can be combined with other types of gearboxes (Such as R Series, UDL Series)
6. Optional mounting options (foot-mounted, flange-mounted, shaft-mounted)
Product Parameters
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) | |
| Solid Shaft | Hollow Shaft | |||||
| F38 | 25mm | 30mm | 16mm | 0.18~3.0 | 3.81~128.51 | 200 |
| F48 | 30mm | 35mm | 16mm | 0.18~3.0 | 5.06~189.39 | 400 |
| F58 | 35mm | 40mm | 19mm | 0.18~5.5 | 5.18~199.70 | 600 |
| F68 | 40mm | 40mm | 19mm | 0.18~5.5 | 4.21~228.99 | 820 |
| F78 | 50mm | 50mm | 24mm | 0.37~11 | 4.30~281.71 | 1500 |
| F88 | 60mm | 60mm | 28mm | 0.75~22 | 4.20~271.92 | 3000 |
| F98 | 70mm | 70mm | 38mm | 1.1~30 | 4.68~276.64 | 4300 |
| F108 | 90mm | 90mm | 42mm | 2.2~45 | 6.20~255.25 | 7840 |
| F128 | 110mm | 100mm | 55mm | 7.5~90 | 4.63~172.33 | 12000 |
| F158 | 120mm | 120mm | 70mm | 11~200 | 12.07~270.18 | 18000 |
Materials Data Sheet
| Housing material |
Grey Cast iron |
| Housing hardness |
HBS163~255 |
| Gear material |
20CrMnTi alloy steel |
| Surface hardness of gears |
HRC58°~62 ° |
| Gear core hardness |
HRC33~48 |
| Input / Output shaft material |
40Cr alloy steel |
| Input / Output shaft hardness |
HRC32~36 |
| Machining precision of gears |
accurate grinding, 6~5 Grade |
| Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment |
tempering, cementiting, quenching, normalizing, etc. |
| Efficiency |
94%~96% (depends on the transmission stage) |
| Noise (MAX) |
60~68dB |
| Temp. rise (MAX) |
40°C |
| Temp. rise (Oil)(MAX) |
50°C |
| Vibration |
≤20µm |
| Backlash |
≤20Arcmin |
| Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
| Brand of oil seal |
NAK — ZheJiang or other brands requested |
Detailed Photos
Our process of production
Our product line
Company Profile
Company Profile
Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q1: Are you trading company or manufacturer?
A: We are factory.
Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
Dear customers, If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂
| Application: | Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by CX 2023-04-25
China high quality Transmission Geared Motor Unit Src Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox worm gearbox china
Product Description
SRC HELICAL GEARBOX
Products Description
We produce speed reducers in strict accordance with ISO9001 standard to provide our customers with high quality gearboxes at competitive prices. Our gearboxes are equipped with accessories from international famous brands, such as lubricant from Shell brand, and bearing from CZPT brand. The housing and gear are produced in our company under stringent quality control. All our products are available in large stocks, and we can also provide you with customized reducer solutions, pleasefeel confident to contact us.
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TRC: code for gear units series |
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1. No code means foot-mounted |
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2.F: B5 flange mounted |
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3.Z:B14 flange mounted |
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Specification code of gear units 01,02.03.04 |
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B01,MO1……means foot code,without flange |
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1.I.II1.B5 Output flange specification, defaultl not to write out is ok |
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2. IECinput flange |
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3.HS: Shaft input |
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Transmission ratio of gear units |
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1.M1: Mounting positio, default mounting position M1 not to write out is ok |
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1.No mark means without motor |
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2. Model motos (poles of power)voltage – frequency |
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voltage – frequency |
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HangZhou CZPT Machinery Co., Ltd.
History: More than 20 years of experience in the manufacture of reducer products.Scale: Cover working area of 13300 square. meters,have more than 113 employees.
Technology: A group of professional . technical engineers and a strong R&D team.
Management: Scientific ERP management and strict quality control system.
Equipment: 50 CNC lathes,6 machining. centers, 6 gear grinding machines, 2 high-speed.hard hobbing machines, 12 gear hobbing
machines. 10 CNC cylindrical grinding machines,4 CNC internal grinding machines 1spectrometer, high-speed gear shaping 1 machine,
2 gear measuring centers 1 coordinate measuring instrument.
lnnovation: Continuously diversify products range to satisfy customers’needs.Production capacity: 1000 pcs/day.
Long-term supplier of world-class companies: t he main markets are in Southea st Asia, Europe, Middle East.
Marketing model: All export business.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Step: | Double-Step |
| Type: | Gear Reducer |
| Transport Package: | 1PCS/1box |
| Specification: | aluminium |
| Customization: |
Available
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Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by CX
2023-04-23
China in-line helical gearbox 90 degree transmission udl motor speed variator gearboxes with torque arm aluminium worm gear worm gearbox efficiency
Warranty: 3 a long time
Applicable Industries: Hotels, Garment Outlets, Constructing Material Retailers, Production Plant, Equipment Restore Retailers, Meals & Beverage Manufacturing unit, Farms, Restaurant, House Use, Retail, Conveyor Technique Areas Machined Generate Conveyor Split Sprockets Foods Shop, Printing Retailers, Strength & Mining, Meals & Beverage Stores, Advertising Firm, Design works
Excess weight (KG): fifty
Personalized help: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: 1.5-118N.m
Input Velocity: 750-1800rpm
Output Velocity: two hundred-1000rpm
Ratio: 1.4 – 7(Combined 1505)
Certification: CE
Port: ZheJiang /HangZhou
UDL collection stepless pace variators are commonly employed for foodstuffs, ceramics, packing, 180 pace ratio reduction gearbox worm gear motor reducer chemical substances, pharmacy, lastics, paper-creating, machine-instruments, and all kinds of automated traces, pipelines and assembly strains which want speed regulation.1. High pace-regulating ,with precision: up to .5-1 rotation.2. Large speed –changing assortment: The pace ratio ranges from 1:1.4 to 1:7 freely.3. Large in strength and long service daily life.4. Convenient to regulate the velocity.5. Continuous in managing, front-to-back in working course, 428 13T 17mm Motorbike Entrance Motor Sprocket for 50cc 70cc 110cc 125cc 140cc 160cc Honda TaoTao Roketa Coolster Sunl CZPT ATV smooth in driving, secure transmission with reduce sound.6. Completely sealed and suitable for diverse doing work temperature7. Compact construction and modest quantity.8. Aluminium alloy and solid iron housing9. Extensive selection of adaptation. UDL series stepless velocity variators can be combined with all types of velocity reducers,so as to achieve minimal stepless speed altering. Click on here for the most recent quotation!
| UD Design & Mark: | UDL | UD | 0.75 | 2 | C | 5 | B5 |
| UDL .75 -2 -C -5 –B5 | Planetary mechanical speed variator,aluminium casing | Planetary mechanical pace variator, forged iron casing | Motor power | Two-staged equipment matched no mark stands for a single-stage gear matched | Code of a single-staged or two-staged gear | Reduction ratio for the matched gear | Mounting situation |
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by czh 2023-02-13
China Helical Worm Gear Motor S Series Gearbox worm gearbox efficiency
Merchandise Description
S sequence Helical- Worm Geared Reducer with Motor
one. Item functions
1.1. S series: appropriate-angle velocity reduction gearing composed by helical gears, worms, and gears, optimized and created according to worldwide standard
one.2.Substantial precision, higher performance, fantastic classification in transmission ratio, wide range, huge transmission torque, reliable functionality, lower noise, versatile set up, and handy use and routine maintenance.
one.3. They are broadly utilised in a variety of minimal-speed transmissions, which are general fundamental areas of mechanical transmission.
two. Complex parameters
| Housing material | Forged iron |
| Housing hardness | HBS90-240 |
| Equipment materials: | 20CrMnTi |
| Area hardnesss of gear | HRC58°-62° |
| Equipment main hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -fifty five ° |
| Machining precision of gears material | Precise grinding 6-5 grade |
| Warmth therapy | tempering, cementing, quenching etc |
| Efficiency | up to ninety% |
| Noise(Max) | sixty-68dB |
| Unit product | Foot mounted,flange mounted,hollow shaft mounted |
| Input strategy | flange input,inline enter,shaft enter |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing makes | NSK,C&U and so forth |
| Oil seal brand names | NAK,SKF and so forth |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
3.Apps
HangZhou XG Transmission Gearbox reducer are extensively utilised in :
Ceramic Business
Glass Market
Meals Market
Metallurgy Sector
Beer& Consume Sector
Printing and dyeing Industry
Textile Sector
Warehouse Logoistics Industry
Wooden functioning Equipment
environmental security gear Market
Leather Industry
Pharmacy Sector
five.Firm Information
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned navy CZPT business, was established in 1965. CZPT specializes in the total power transmission remedy for large-end tools producing industries dependent on the intention of “Platform Solution, Application Design and Professional Support”.
Starshine have a strong technological drive with in excess of 350 employees at present, like more than 30 engineering technicians, thirty good quality inspectors, masking an area of 80000 square meters and varieties of advanced processing machines and testing equipments. We have a good foundation for the market application growth and service of higher-stop velocity reducers & variators owning to the provincial engineering technologies analysis center,the lab of equipment pace reducers, and the foundation of present day R&D.
Our principal products are R/S/K/F sequence helical geared motor, SNP collection planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ series equipment motor, RV series worm gearboxes, JWB-X collection velocity variators, B/JXJ collection cycloidal gearboxes, XGK sequence helical-hypoid Gearboxes, which commonly utilized in ceramic sector, glass market, woodworking machinery , high voltage change, foods & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically provide the expert item & service for the medium and high-stop customers, and our gearboxes are ideal-selling in domestic, and even in overseas , such as in Europe, North The united states, South The usa, Center East, South Asia, Southeast Asia, Africa…etc.
In the future , Starshine will hold the creed of “serving client, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the notion of “high quality generates worth” to target on the customers’ needs and give them the aggressive transmission resolution and produce worth for them continuously, and make a high-stop equipment production industry and create a preferred manufacturer of changing import merchandise and upgrading continually for the conclude customers.
Among Dynamic and Static, Basic is Amazing, let’s go ahead hand in hand and make a brilliant future!
Our factory
one. 300 sets superior processing equipment
2. “6S”Standardized Administration
Our Team
Technological Group
Revenue Crew
After Revenue Staff
Exibition Display
2019 ASIA ceramics exhibition
2018 World of Market Exhibition
Top quality Assurance
Goods a hundred% test before shipping
Passed ISO 9001: 2015 Certificate.
Our Certificates:
Handed ” ISO 9001 Worldwide Good quality Program Certification”, “Intercontinental Good quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Brand in Chinese Electromechanical Business”, “Well-known Brand of ZheJiang Province”, “Non-community Scientific and Technological Enterprise in ZheJiang Province”, “Countrywide Large and New-tech Enterprise”, “Top 50 in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Center” and so on.
Our provider
one. We give 12 months Guarantee.
2. We have hundreds of gearbox reducers. From Enter Electrical power .06KW to 200KW, Ratio 1.3-289.74, Output velocity -1095rpm and Output torque 1.4-62800Nm. They can meet up with your all various needs for various industries.
three. 24 hrs online services.
4. Fast delivry.
five. We offer E-catalog or Paper catalog,so you can choose the product effortlessly according to your requirements
6. Welcome you arrive to our factory to check out our items, we can assist you to e-book the lodge or ticket.
FAQ
Q:Are you a trading company or maker?
A: We are maker.
Q:Where do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.
Q:What types of gearbox can you create for us?
A: R/S/K/F sequence helical geared motor, SNP series planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ series gear motor, RV series worm gearboxes, JWB-X collection speed variators, B/JXJ series cycloidal gearboxes, XGK series helical-hypoid Gearboxes
Q:What are the software of the gearbox?
A:Products are widely utilised in ceramic, glass, meals, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-doing work device, environmental defense tools, printing and packaging, pharmacy, and leather. Items are bought in some nations and areas, this kind of as Europe, The usa, and Southeast Asia, and it possesses dozens of distributors and following-sale service brokers.
Q:What is the content you use?
A1: Aluminum Housing entire body ( For the RV sequence worm gearbox Dimensions thirty~90)
A2: Forged iron(For the RV collection worm gearbox, Dimensions 110-one hundred fifty, For the NCJ & F/R/S/K sequence helical gear reducer)
Any inquiry pls get in touch with:
Nicola Huang (Export sales)
Internet site: gearbox1965
|
US $87.34-908.59 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Housing material | Cast iron |
| Housing hardness | HBS90-240 |
| Gear material: | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
|
US $87.34-908.59 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Housing material | Cast iron |
| Housing hardness | HBS90-240 |
| Gear material: | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
A-Drive PWC single worm reducer gearbox
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducer gearboxes. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducer gearboxes are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer gearbox provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducer gearboxes are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm reducer gearbox Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducer gearboxes are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducer gearboxes are ideal for a variety of applications.
RV series worm gear reducer gearbox is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducer gearboxes have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducer gearboxes are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer gearbox is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
AGknx Single
Worm reducer gearboxes can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducer gearboxes work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducer gearboxes have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer gearbox is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer gearbox for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducer gearboxes can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer gearbox consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer gearbox is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducer gearboxes are also susceptible to thermal stress. They run hotter than hypoid reducer gearboxes, which reduces their useful life. In addition to higher heat, worm reducer gearboxes can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer gearbox of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
AGknx X & H
The AGknx X & H worm gear reducer gearbox series is a high-performance universal mount worm gear reducer gearbox. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
editor by czh 2022-12-16
China Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator Sumitomo Excavator Worm Gearbox worm gear reducer buy
Merchandise Description
Industrial Gearbox China Reducer Substantial Rpm Helical Transmission Velocity Push Reduction Electrical Motor Transmission Rates Variator Sumitomo Excavator Worm Gearbox
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US $10-99 / Piece | |
100 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
|
US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
What is a worm gear reducer?
The worm gear reducer is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.Hollow shaft worm gear reducer
Worm gear reducer is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducers are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducers are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer is the multi-stage variety. This gear reducer has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer has low noise, low vibration and low energy consumption.
Worm gear reducers offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducers that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer has the characteristics of lower price and better torque output.
hourglass worm gear
The hourglass type worm gear reducer has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the hourglass worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The hourglass worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducers are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer stems from Sumitomo Heavy Industries’ extensive experience in gear reducers. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Hourglass worm gear reducers are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer is the same as that of the traditional worm gear reducer. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducers are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducers with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducers are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer is designed for low to medium-horsepower applications. This gear reducer is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducers.Brass worm gear
Brass worm gear reducer is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer also has the ability to generate high torque. However, it is important to understand that this gear reducer has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by czh 2022-12-02
china sales Forging Hobbing Die Casting Gear Steel Metal Differential Drive Motor Slew Crown Rack Pinion Wheel Worm Shaft Spiral Helical Spur Bevel Transmission Gears manufacturers
Item Description
Forging Hobbing Die CZPT Gear Metal CZPT CZPT ential CZPT CZPT Slew Crown Rack Pinion Wheel Worm Shaft Spiral CZPT cal Spur Bevel Transmission Gears
Solution Description
| Product name | Worm Gear and Worm Wheel |
| Materials Available | Stainless Steel, Carbon Metal, Brass, Bronze, Iron, Aluminum Alloy,Copper,Plastic and many others |
| Heat Therapy | Quenching & Tempering, Carburizing & Quenching, CZPT -frequency Hardening, Carbonitriding…… |
| Floor Treatment | Carburizing and Quenching,Tempering ,Tooth suface substantial quenching Hardening,Tempering |
| BORE | Concluded bore, Pilot Bore, Unique request |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Handbook Chamfering, Grinding etc |
| Strain CZPT le | 20 Degree |
| Hardness | 55- 60HRC |
| Dimension | Consumer Drawings & ISO common |
| Bundle | Wood Situation/Container and pallet, or CZPT |
| Certification | ISO9001:2008 |
| Programs | Electrical equipment, metallurgical equipment, environmental safety machinery, digital and electrical appliances, highway design machinery, chemical machinery, food equipment, mild industrial equipment, mining machinery, transportation machinery, design equipment, constructing components machinery, cement equipment, rubber machinery, h2o conservancy equipment and petroleum machinery |
| Machining Procedure | Substance planning, normalizing, tough turning, quenching and tempering, semi fantastic turning outer circle, tough turning spiral surface area, fantastic turning (good grinding) internal gap stop face, keyway, semi good turning spiral floor, pliers (rest incomplete tooth), semi fantastic grinding outer circle, semi fantastic grinding spiral floor, grinding middle hole, good grinding outer circle, fantastic grinding spiral surface area, finished merchandise inspection |
| Rewards | one. Produce strictly in accordance with ANSI or DIN normal dimension two. Substance: SCM 415 steel 3. Bore: Finished bore 4. CZPT grade: DIN 5 to DIN seven five. Floor treatment method: Carburizing and Quenching six. Module: From 1 to four 7. Tooth: From Z15 to Z70 |
Specifction:
| Number | Number of Enamel | Shaft Bore Dia. AH7 (1mm Increment) | Twisting Route | B | C | D | E | F | G | ||
| Variety | Module | Straight Bore Straight Bore+Faucet | Keyway+Faucet | ||||||||
| Straight Bore
Straight Bore+Faucet Keyway+Tap |
1. | 20 | 6 | eight | L(Remaining)
R(Appropriate) |
seventeen | twenty | 22 | 8 | 10 | 18 |
| 22~ 28 | eight | eight~thirteen | 18~20 | 22~28 | 24~30 | ||||||
| 30~forty eight | ten | ten~seventeen | 25~thirty | thirty~forty eight | 32~50 | ||||||
| 50~70 | 12 | twelve~17 | 35~forty | fifty~70 | 52~72 | ||||||
| eighty~100 | fifteen | fifteen~thirty | 50 | 80~a hundred | 82~102 | ||||||
| 1.five | 20~26 | 12 | 12~seventeen | 24~32 | 30~39 | 33~forty two | 12 | 12 | 24 | ||
| 28~forty four | 15 | fifteen~thirty | 36~fifty | forty two~sixty seven.5 | 45~70.5 | ||||||
| 45~fifty two | eighteen | 18~40 | fifty~60 | 72~seventy eight | 75~eighty one | ||||||
| 60~one hundred | 20 | twenty-fifty | 60~70 | ninety~150 | 93·153 | ||||||
| 2. | 15~18 | 12 | 12~seventeen | 24~thirty | thirty~36 | 34~forty | 16 | 13 | 29 | ||
| 20~28 | fifteen | 15·22 | 32~45 | forty~fifty six | 44~sixty | ||||||
| thirty~36 | eighteen | 18~forty | fifty | 60~72 | 64~76 | ||||||
| forty~forty eight | 20 | 20~forty four | sixty | eighty~96 | eighty four~a hundred | ||||||
| 50~a hundred | 25 | 25~60 | 60~a hundred | one hundred~two hundred | 104~204 | ||||||
| 2.five | 15~eighteen | 15 | fifteen~30 | 30~38 | 37.5~forty five | forty two.5~fifty | 20 | 14 | 34 | ||
| twenty~24 | 18 | eighteen~forty | 40~forty eight | 50~sixty | fifty five~sixty five | ||||||
| 25~36 | 20 | twenty~50 | 50~70 | sixty two.5~ninety | sixty seven.5~95 | ||||||
| forty~sixty | 25 | 25~70 | 70~eighty | 90~a hundred and fifty | ninety five~155 | ||||||
| 3. | 15~18 | 18 | 18~22 | 36~40 | 45~54 | 51~60 | 25 | 16 | 4 | ||
Generation approach:
Molding Reducing, Equipment Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching,Equipment Shaving, Equipment Grinding and Equipment Lapping.
Connected Goods:
Business Profile
HangZhou CZPT Gear CZPT ry Co.,LTD recognized in 2009, is a expert manufacture engaged in development, generation, income and service of timing pulley, precise spur gears, CZPT cal gears, bevel equipment, worm& CZPT and so on. We positioned in HangZhou with practical transposition excite. CZPT Equipment CZPT ry committed to stringent high quality handle and thoughtful CZPT er provider. Our knowledgeable staffs are constantly CZPT to examine your specifications, and satisfy your satisfaction.
Inspection:
Hefa Gear CZPT ry dedicated to strict top quality handle.” Focus and Professional on the CZPT of CZPT Discipline” this is CZPT Gear CZPT ry concentrate on. Perform stage by action, CZPT usually give success solution in exact conveyor area. Supplying very best price, super services and standard shipping are constantly CZPT priorities.
Packaging & CZPT
| Packaging | Polyethylene bag or oil paper for each and every merchandise Pile on carton or as CZPT er’s need |
| Delivery of Samples | By DHL, Fedex, UPS, TNT, EMS |
| Lead time | 10-15 operating times as usual, 30days in busy time, it will based mostly on the detailed purchase amount. |
FAQ
| Major Markets? | North CZPT ica, South CZPT ica, CZPT ern CZPT pe , CZPT CZPT pe , North CZPT pe, South CZPT pe, Asia |
| How to get? | * You deliver us drawing or sample |
| * We carry via venture assessment | |
| * We give you CZPT design and style for your confirmation | |
| * We make the sample and send out it to you following you verified CZPT layout | |
| * You confirm the sample then area an order and spend us 30% deposit | |
| * We commence generating | |
| * When the goods is accomplished, you spend us the balance right after you confirmed pictures or tracking numbers. | |
| * CZPT is completed, thank you!! |
If you are intrigued in CZPT items, remember to tell us which components, kind, width, size u want.
The lubricating oil exterior circulation tools of the worm equipment reducer equipment has lower oil temperature. The worm equipment reducer plans to traverse its power. The worm gear is made of non-ferrous metallic. Master data worms are generally manufactured of difficult metal. For that reason, utilizing a whole lot of heat in the software, coupled with the impact of the ambient temperature, it is difficult to management the temperature of the reducer. Use inside of the temperature variety. When the ambient temperature is lower than 0℃, the functioning temperature of the worm equipment reducer must be managed at -40℃~40℃. It is advised to warmth or use a lower freezing stage lubricant prior to the oil is totally dissolved.
china Cheap Custom Gear Stainless Steel Metal Plastic Differential Axle Drive Motor Slew Crown Rack Pinion Wheel Worm Shaft Spiral Helical Spur Bevel Transmission Gears manufacturers
Item Description
ChangZhou YiRui Machining Co.,Ltd is a skilled CZPT standard parts manufacturer in CZPT .With higher normal top quality control coverage, haoyan goods have received numerous certifications, these kinds of as CCS, BV, DNV, LR, NK.
Given that establised in 2008 CZPT CZPT common areas has been exported to many countries, this sort of as CZPT ican, CZPT pean countries, Asian nations, and so on. Our goods are widely utilized in petroleum and chemical business, CZPT technology, shipbuilding, heavy equipment, and so on
Equipment Carbon metal Wheel assembly/ Chain wheel/ CZPT wheel/ CZPT /
Chainwheels description:
1. Material: 1045
2. CZPT ght: In accordance to the CZPT er’s drawing requirements
three. Regular: DIN, GB, ASTM, BS, JIS
4. Tooth surface hardness: HRC45-50 or according to the CZPT er’s drawing specifications
five. Floor coating: CZPT e
six. Packing: CZPT packing or as for each CZPT ers’ requests
seven. Payment: 30% T/T in CZPT , the equilibrium to be compensated from the duplicate of B/L
eight. Small get accepted and assure exceptional workmanship
9. Sample can be cost-free, but CZPT er need to have to spend freight fee.
If you are interested in our products , Please contact us at any time.
| Specifications | |
| Substance | 1045 or according to the CZPT er’s demands. |
| Type | Wheel or in accordance to the CZPT er’s drawings. |
| Certificates | SGS, ISO9001 |
| Expectations | GB, ASTM, DIN, BS, JIS or according to the CZPT er’s specifications. |
| Finishing | According to the CZPT er’s requirements. |
| Shipping and delivery Approaches | DHL, UPS, TNT, FedEx, By air, By sea and so forth |
| Export marketplaces | Global |
| Bundle information | Wood cases, cartons, pallets, plastics or according to the CZPT er’s demands. |
| Trade phrases | FOB, EXW or as client’s ask for |
| Payment conditions | T/T, Paypal, CZPT ern union or any other methods |
| Benefits | High high quality, greatest service, competitive price, well timed delivery, can provide samples. |
The best transmission choice is when large transmission reduction is needed. A worm equipment is comparable to a helical gear with a throat lower to enhance the outer diameter of the wheel. The throat enables the worm gear to wrap totally close to the threads of the worm. By slicing the threads on the worm instead than the tooth, and by altering the variety of threads, diverse ratios can be reached with no changing the mounting arrangement. A special function of worm gears and worm gear assemblies is their ability to stop reverse rotation.
china Custom Ball Worm Bevel Spur Helical High Torque DC Motor Worm Gear China Manufacturer manufacturers
Product Description
Precision Anti-Backlash CZPT Metal Worm Equipment and Bronze Worms
Merchandise Description
| Design Amount | OEM |
| Item Materials | OEM |
| Product Name: | machined element |
| Software: | Utilized in CZPT machinery |
| Drawing Format | PDF/DWG/DXF/IGS/Step,and so forth |
| Manufacturing Products: | CNC machining certer |
| QC: | Total examining |
| Clients’ demands | Providing materials and dimension report |
| Certification: | ISO 9001:2015 |
| Manufacturer Title: | Custom made-created |
| Proportions | For each clients’ drawings |
| Surface area: | Self coloration and Anodizing |
| Packaging: | For every clients’ requirements |
ABOUT US
CZPT is best producer of CZPT metallic components for types of fields. We have been in CZPT metallic parts field for nearly fifteen several years, with ISO9001:2015 certification. We are specialized in production CZPT precision castings and CNC machining elements in accordance to CZPT CZPT ers’ specs. Our CZPT s range from CZPT pe to North CZPT ica, like Top five hundred enterprises.
Due to continuous growing of business, we invested a new constructing which was constructed in 2016 occupying an spot of far more than 3000 squaremeters. We have 2 creation strains: precision steel castings and precision CNC and turning elements.
Packing and CZPT :
Conventional packaging: carton, can be CZPT ized in accordance to CZPT er wants
Transportation: express, sea and air freight are supported.
See underneath for reference:
Specialist Certification:
FAQ
Q1: How Can I Get steel components Sample?
A: It depends on your drawings or samples. Usually for castings, we will ship out samples following we complete toolings. And it will take fifteen-20 days.
For machining components, it will normally consider 10 days.
Q2: What is The Procedure Of an Order?
A: Deliver Your Detailed Request→Feedback With Quotation→Confirm Quotation & Make Payment→Make samples→Sample Test(Approval)→Mass Production→Quality Checking→Delivery→After Service→Repeat Order
Q3: What is the CZPT Technique?
A: For samples we will send out out by intercontinental convey services or by air.
For mass-manufacturing, it is dependent on weight and volume, normally by air or by sea.
This fall: Can You Give Me Assist If My Goods are Extremely Urgent?
A: Sure, Of Program, We Will Try Our Best to Give You Support. We will make specific production schedule to Make.
Q5: I Want to Preserve Our Layout in Key,Can We Indicator NDA?
A: Sure! We Will usually Sigh NDA according to CZPT clients’ request.
And we will not release your design to third celebration.
Worm gears are proper angle drives that supply big gear ratios with relatively brief centre-to-centre distances from 1/4″ to 11″. When appropriately put in and lubricated, they serve as the quietest, smoothest-managing equipment kind. Simply because worm equipment drives can attain high gear ratios, highest reduction can be achieved in a smaller space than several other varieties of gear drives. The worm and worm equipment operate at a 90° angle on non-intersecting axes.
china Cheap Electric Motor Helical Copper Worm Gear for High Precious Industrial and Factory manufacturers
Product Description
electrical motor CZPT cal copper CZPT for substantial treasured industrial and factory
Ep’s product selection only involves bronze worm gears. The purpose is basic, bronze assures the ideal sliding and dry working houses when compared to other supplies. The aluminium content material also ensures substantial chemical resistance. Worm gears are excellent for ongoing procedure at substantial velocity and torque.
china sales GS Series Solid Shaft Helical Worm Gear Motor for Sugar Roller Mills manufacturers
Product Description
GS Collection CZPT cal Worm Geared CZPT
| Knowledge | Series |
| Specifications | 37 forty seven 57 sixty seven seventy seven 87 97 |
| Ratio | 6.8~288 |
| Input CZPT (Kw ) | 0.12~22 |
| Output Torque(N.m) | eleven~4530 |
Software fields
steel, chemical, oil, drink, food, electronic, procedure hides, pharmacy, and textile.
They are broadly employed in CZPT reduced-speed transmissions, which are basic basic parts of mechanical transmission.
Features
one.Extremely Standard Modular Designed:The items are effortlessly related with and driven by distinct sorts of motors or other varieties of input CZPT .The exact same kind geared motor can be tailored to optioned CZPT s of motors.It is consequently straightforward to understand different remedies for diverse demands.
two.Ratio:Featured many closely divided ratios and vast selection of them.Extremely large ultimate rations can be acquired through merged unites to attain very reduced output speeds.
3.Mounting Arrangement:No strict limitation to the mounting arrangement.
four.High CZPT ,Compact Dimension:Housings are manufactured of higher strength forged iron.Gears and shaft gears are completed with gasoline carburising method and specific grouding to sequeritially get substantial loading capacity of percertain volume.
5. CZPT Service Life: Underneath the issue of correctly choosing kind dimension and the regular upkeep and use, principal parts (assume individuals effortlessly-disabled components) can last as CZPT as up to far more than 25,000 hrs. Very easily-disabled areas include lubricating oil, oil seals, and bearings.
6. Lower Noise: All important parts are concluded by exactly machining, precise assembly, and ultimately analyzed, and for that reason, reasonably reduced noise is achieved.
7. CZPT Performance: The performance of gear unit can get to 95%, The efficiency of CZPT device can achieve 89%.
eight. Huge radial loading capacity.
nine. Axial load ability of up to 5% of radial load.
FAQ
Q: What is your MOQ of this product?
A: 10PCS.
For the 1st time cooperation, we accept demo sample get.
Q: What is actually your payment phrases?
A: 30% T/T deposit, 70% stability before shipment or L/C at sight.
Q: What is actually the delivery time?
A: twenty-thirty times after getting your L/C or T/T deposit.
Q: Can we utilised CZPT own model on motors ?
A: Certain, we can offer CZPT provider, manufacture with your approved brand name.
Q: How CZPT is your warranty?
A: 12 months after getting B/L.
Manufacturing unit
Office Block
Business Employees
The greatest transmission choice is when high transmission reduction is needed. A worm gear is similar to a helical equipment with a throat reduce to increase the outer diameter of the wheel. The throat permits the worm gear to wrap completely all around the threads of the worm. By reducing the threads on the worm fairly than the tooth, and by changing the variety of threads, distinct ratios can be reached with no modifying the mounting arrangement. A unique characteristic of worm gears and worm gear assemblies is their potential to prevent reverse rotation.