China OEM CZPT Manufacturer Factory Price Slewing Ring Bearing Sir25/720 Worm Gear in Stock manufacturer

Product Description

LYMC Manufacturer Factory Price Slewing Ring Bearing SIR25/720 Worm Gear In Stock

Four-point contact ball slewing turntable bearings
consist of 2 ring seats. Compact structure, light weight, steel ball and arc track contact at 4 points, can bear axial force, radial force and overturning moment at the same time, has strong dynamic load.

Single row cross roller slewing bearing
Composed of 2 or 3 rings. compact structure, light weight, high manufacturing accuracy, small assembly gap and high requirement for installation accuracy. Rollers are 1:1 cross-arranged.
Can be bear axial force, overturning moment and large radial force at the same time,and widely used in lifting transportation, construction machinery and precesion products.

Double row ball slewing bearings
This kind of bearings can support high static loads with simple structures. They are mainly used in situations with variation load position and direction and continuously rotating. Main applications of this kind of bearings are deck hoisting, mining and material handling etc.

Three row roller slewing bearing
Three row roller bearing able to bear all kinds of loads at the same time, it is the largest 1 of the 4 structural products with large axle and radial dimensions and firm structure. Especially suitable for heavy machinery requiring larger diameter, such as bucket wheel stacker and reclaimer, wheel crane, marine crane, port crane, ladle turret,large tonnage truck crane,heavy machinery and so on.

 

Type • Single row 4 point contact ball slewing bearing 
• Single row crossed cylindrical roller slewing bearings
• Double row ball slewing bearings
•Double row Roller/ball combination slewing bearing
•Three-Row Roller Slew Ring Bearing
Rolling elements Steel ball / Cylinder Roller
Rolling elements Material GCr5/GCr15SiMn/Customized
Bearing Material 50Mn/42CrMo/42CrMo4V /Customized
Cage Material Nylon/ steel /copper
Structure taper pin , Mounting holes,Inner ring ,grease fitting,load plug, seals , roller ,spacer balls or separators
Outer diameter 50-10000mm
Bore size 50-10000mm
Mounting hole Through hole/Tapped hole
Raceway hardness 55-62HRC
Inner and outer ring 
modulation hardness
229-269HB/Customized
Gear type No gear ,Internal gear , External gear.
Embellish grease EP2 lithium lubricating grease
Certificate ABS.BV,DNV,ISO9001,GL,3.1,3.2
Application area Ladle turret,Stacker crane,Bucket wheel machine,Solar heliostat Tracking System,port crane, Cabling machine,tower crane , offshore platform,ferris wheel, Palletizing robot,Rotary metallurgical furnace,can packing machine,Wind blade transporter,shield tunneling machine,tube push bench,excavator
Brand Name LYMC
Place of Origin HangZhou ZheJiang
Warranty 12 months
Payment term T/T is our first choice

Packing details

1,Filling with anti-rust oil
2.Corved with Plastic paper
3.Corved with kraft paper 
4.Corved with Blue tie 
5.Put in wooden box

 


Product Process

Application:

 

– Excavators – Drilling rigs – Mining Equipments – Cranes   -Offshore Equipments  – Vehicles  – Machine Tools  – Wind Turbines

About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.

Our Service:

FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service. 
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Standard or Nonstandard: Standard
Feature: High Speed, Cold-Resistant, Corrosion-Resistant, Heat-Resistant
Sealing Gland: Sealed On Both Sides
Rolling-Element Number: Single-Row
Roller Type: Straight Raceway
Material: 50mn/42CrMo
Customization:
Available

|

Customized Request

worm gear

How does a worm gear impact the overall efficiency of a system?

A worm gear has a significant impact on the overall efficiency of a system due to its unique design and mechanical characteristics. Here’s a detailed explanation of how a worm gear affects system efficiency:

A worm gear consists of a worm (a screw-like gear) and a worm wheel (a cylindrical gear with teeth). When the worm rotates, it engages with the teeth of the worm wheel, causing the wheel to rotate. The main factors influencing the efficiency of a worm gear system are:

  • Gear Reduction Ratio: Worm gears are known for their high gear reduction ratios, which are the ratio of the number of teeth on the worm wheel to the number of threads on the worm. This high reduction ratio allows for significant speed reduction and torque multiplication. However, the larger the reduction ratio, the more frictional losses occur, resulting in lower efficiency.
  • Mechanical Efficiency: The mechanical efficiency of a worm gear system refers to the ratio of the output power to the input power, accounting for losses due to friction and inefficiencies in power transmission. Worm gears typically have lower mechanical efficiency compared to other gear types, primarily due to the sliding action between the worm and the worm wheel teeth. This sliding contact generates higher frictional losses, resulting in reduced efficiency.
  • Self-Locking: One advantageous characteristic of worm gears is their self-locking property. Due to the angle of the worm thread, the worm gear system can prevent the reverse rotation of the output shaft without the need for additional braking mechanisms. While self-locking is beneficial for maintaining position and preventing backdriving, it also increases the frictional losses and reduces the efficiency when the gear system needs to be driven in the opposite direction.
  • Lubrication: Proper lubrication is crucial for minimizing friction and maintaining efficient operation of a worm gear system. Inadequate or improper lubrication can lead to increased friction and wear, resulting in lower efficiency. Regular lubrication maintenance, including monitoring viscosity, cleanliness, and lubricant condition, is essential for optimizing efficiency and reducing power losses.
  • Design and Manufacturing Quality: The design and manufacturing quality of the worm gear components play a significant role in determining the system’s efficiency. Precise machining, accurate tooth profiles, proper gear meshing, and appropriate surface finishes contribute to reducing friction and enhancing efficiency. High-quality materials with suitable hardness and smoothness also impact the overall efficiency of the system.
  • Operating Conditions: The operating conditions, such as the load applied, rotational speed, and temperature, can affect the efficiency of a worm gear system. Higher loads, faster speeds, and extreme temperatures can increase frictional losses and reduce overall efficiency. Proper selection of the worm gear system based on the expected operating conditions is critical for optimizing efficiency.

It’s important to note that while worm gears may have lower mechanical efficiency compared to some other gear types, they offer unique advantages such as high gear reduction ratios, compact design, and self-locking capabilities. The suitability of a worm gear system depends on the specific application requirements and the trade-offs between efficiency, torque transmission, and other factors.

When designing or selecting a worm gear system, it is essential to consider the desired balance between efficiency, torque requirements, positional stability, and other performance factors to ensure optimal overall system efficiency.

worm gear

How do you calculate the efficiency of a worm gear?

Calculating the efficiency of a worm gear involves analyzing the power losses that occur during its operation. Here’s a detailed explanation of the process:

The efficiency of a worm gear system is defined as the ratio of output power to input power. In other words, it represents the percentage of power that is successfully transmitted from the input (worm) to the output (worm wheel) without significant losses. To calculate the efficiency, the following steps are typically followed:

  1. Measure input power: Measure the input power to the worm gear system. This can be done by using a power meter or by measuring the input torque and rotational speed of the worm shaft. The input power is usually denoted as Pin.
  2. Measure output power: Measure the output power from the worm gear system. This can be done by measuring the output torque and rotational speed of the worm wheel. The output power is usually denoted as Pout.
  3. Calculate power losses: Determine the power losses that occur within the worm gear system. These losses can be classified into various categories, including:
    • Mechanical losses: These losses occur due to friction between the gear teeth, sliding contact, and other mechanical components. They can be estimated based on factors such as gear design, materials, lubrication, and manufacturing quality.
    • Bearing losses: Worm gears typically incorporate bearings to support the shafts and reduce friction. Bearing losses can be estimated based on the bearing type, size, and operating conditions.
    • Lubrication losses: Inadequate lubrication or inefficient lubricant distribution can result in additional losses. Proper lubrication selection and maintenance are essential to minimize these losses.
  4. Calculate efficiency: Once the power losses are determined, the efficiency can be calculated using the following formula:

Efficiency = (Pout / Pin) * 100%

The efficiency is expressed as a percentage, indicating the proportion of input power that is successfully transmitted to the output. A higher efficiency value indicates a more efficient gear system with fewer losses.

It is important to note that the efficiency of a worm gear can vary depending on factors such as gear design, materials, lubrication, operating conditions, and manufacturing quality. Additionally, the efficiency may also change at different operating speeds or torque levels. Therefore, it is advisable to consider these factors and conduct efficiency calculations based on specific gear system parameters and operating conditions.

worm gear

Can you explain the concept of worm and worm wheel in a worm gear?

In a worm gear system, the worm and worm wheel are the two primary components that work together to transmit motion and power. Here’s an explanation of the concept:

Worm:

The worm is a cylindrical shaft with a helical thread wrapped around it. It resembles a screw with a spiral groove. The helical thread is called the worm’s thread or worm thread. The worm is the driving component in the worm gear system.

When the worm rotates, the helical thread engages with the teeth of the worm wheel, causing the worm wheel to rotate. The angle of the helical thread creates a wedging action against the teeth of the worm wheel, resulting in a high gear reduction ratio.

One important characteristic of the worm is its self-locking nature. Due to the angle of the helical thread, the worm can drive the worm wheel, but the reverse is not true. The self-locking feature prevents the worm wheel from backdriving the worm, providing a mechanical brake or holding position in the system.

The worm can be made from various materials such as steel, bronze, or even plastics, depending on the application requirements. It is often mounted on a shaft and supported by bearings for smooth rotation.

Worm Wheel:

The worm wheel, also known as the worm gear, is the driven component in the worm gear system. It is a gear with teeth that mesh with the helical thread of the worm. The teeth on the worm wheel are typically helical and cut to match the angle and pitch of the worm’s thread.

As the worm rotates, its helical thread engages with the teeth of the worm wheel, causing the worm wheel to rotate. The rotation of the worm wheel is in the same direction as the worm’s rotation, but the speed is significantly reduced due to the high gear reduction ratio of the worm gear system.

The worm wheel is usually larger in diameter compared to the worm, allowing for a higher gear reduction ratio. It can be made from materials such as steel, bronze, or cast iron, depending on the application’s torque and durability requirements.

Together, the worm and worm wheel form a compact and efficient gear system that provides high gear reduction and self-locking capabilities. They are commonly used in various applications where precise motion control, high torque, and compactness are required, such as elevators, steering systems, and machine tools.

China OEM CZPT Manufacturer Factory Price Slewing Ring Bearing Sir25/720 Worm Gear in Stock manufacturer China OEM CZPT Manufacturer Factory Price Slewing Ring Bearing Sir25/720 Worm Gear in Stock manufacturer
editor by CX 2024-04-08