Model Number: SM10 motor worm gearbox Phase: 2 Type: Everlasting Magnet Current / Period: 300mA Certification: RoHS Voltage: 5V Gear Ratio: 1:118 1:236 1:603 guide pitch: .5 Instructions: CW/CCW Packaging Particulars: Offering Units: Single itemplastic box inner , outer paper boxPackage: one carton packing, one hundred – a thousand pieces per box.Guide Time : thirty Times Soon after Deposit
5V 10mm mini screw stepper motor Higher torque linear stepper motor SM10 motor worm gearbox is the use of diameter 10MM micro stepper motor and ten*12*eighteen precision metallic reduction gearbox mix, the reduction ratio can be personalized according to buyer needs.Motor simple stage angle is 18 degrees, that is, twenty methods per turn, in addition the deceleration box deceleration influence, the last motor rotation angle resolution can reach .05~6 levels, can be utilized in many requirementsPrecise control of the rotating position of the field.1:118 1:236 1:603 , the customer can in accordance to various use torque pace specifications to match the pace ratio, at the identical timeGiven the proper driving frequency of the stepper motor can achieve the perseverance of the pace and torque.This product equipment box makes use of the most innovative products in the global processing connected components, so the large precision, high efficiency, reduced sounds, and the use of reasonable and reliable approach, Multifunctional metal Square Bore Sprockets Handrail Drive sprocket for wholesales make the product has far better dependability.The electrical power input component and regular stepper motor can be used as probe composition, FPC, FFC, PCB cable and other kinds.Part of the output of the motor can be employed in a range of output composition, this kind of as the circular axis, D axis, and the wire rod!
Item Identify
10mm geared stepper motor
Product
SM10 motor worm gearbox
RESISTENCE
39Ω±7%
Working TEMPERATURE Assortment
-~+fifty five ℃
OEM & ODM Provider
Obtainable
one.8 diploma 5V Stepping Gear Motor for Security Products
SHAFT Kinds: Out shaft standard as follows,also can customerized owing to the person drawings welcome to speak to client provider for more varieties
Round Variety :DIA3mm. 4mm. 5mm
D-lower Kind: DIA3-D2.5 DIA4-D3 and so on
Screw Variety: M3 M4 M5 Serial
Trape Sort
I-minimize Sort: DIA3-I2 DIA4-I3
Other Kind: Shaft with a gap etc
Sort of FIXTURE Cover: The regular models are revealed in the determine, and the unique sizes can be tailored.
Variety of WIRE Connect: Motor enter technique with Pin kind , FPC, GIICL10 Equipment Coupling For Hydraulic Equipment Parts PCB, Lead wire and so on. These can be tailored in accordance to customer demands.
HangZhou Vic-Tech Motor Techology Ltd. is a professional manufacturers and scientific study institution, dedicated in brushless motor advancement, motor software total answers, and motor processing and production. Our business is located in ‘City of Chinese Micro Motor’ HangZhou, ZheJiang Province. With lovely landscapes and convenient site visitors, only 1 km away from expressway, 2 km absent from railway station, 15 km absent from airport. HangZhou is in between 2 cosmopolises, ZheJiang and HangZhou, only 100km absent from the two towns. Practical logistics and well timed info offer problems for our substantial effective and fulfilling service. Our company has experience of researching and establishing motor above sereval a long time, and we have our own establishing group with seasoned professional engineers and electric powered authorities. With capability to design new products, supply ralted options primarily based on customers’ JFG Motorbike CRF250L CRF250 RALLY XR650L Chain Sprocket 45T 51T For HONDA specific specifications (which includes mechanical composition, travel control, motor parameters etc.) At the exact same time, we have 4 maker in HangZhou, HangZhou and HangZhou to make stepper motors, permanent-magnet motors, micro motors, and DC motors, and all of them have passed ISO9001:2008 international high quality method authentication. We have adequate capability for your big orders. one. How about the quality of merchandise in your business? We have substantial and ideal quality merchandise and our merchandise get some excellent feedbacks from customers in excess of the planet. As soon as you obtained our peoducts with some concerns underneath assure, we will give assists at very first time. at the typical time we keep our records about items problems as reduced as 1%. two. Are you a maker? Sure, we are a maker, not agent. We have possess manufacturing facility, which is found HangZhou, CHINA. We have a major electricity in creating and exporting galvanized metal pipe and so forth. I promise that we are what you are hunting for. and Welcome you to speak to us !
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process. Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request. In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption. Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications. Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics. Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears. Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears. Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine. The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run. Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills. Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture. Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears. Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required. High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1. Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing. AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives. editor by Cx 2023-06-28
Wholesale Price 80MM High Precision Planetary Gear Reducer Gearbox
Nickel chromium molybdenum alloy steel gear is manufactured with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear precision and low noise operation.Internal gear bore uses needle roller to obtain higher abrasion resistance and strength.
Product Description
Description: (1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity. (2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life. (4).The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness. (5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer. Characteristics: 1.Hole output structure,easy installation. 2.Straight tooth drive ,single cantilever structure.simple design,economic price. 3.Working steady. Low noise.. 4.Backlash 8-16 arcmin. Can suit most occasion. 5.The input connection specifications are complete and there are many choices. 6.Keyway can be opened in the force shaft.
Specifications
PFN60
PFN80
PFN90
PFN120
PFN160
Technal Parameters
Max. Torque
Nm
1.5times rated torque
Emergency Stop Torque
Nm
2.5times rated torque
Max. Radial Load
N
240
400
450
1240
2250
Max. Axial Load
N
220
420
430
1000
1500
Torsional Rigidity
Nm/arcmin
1.8
4.7
4.85
11
35
Max.Input Speed
rpm
8000
6000
6000
6000
4000
Rated Input Speed
rpm
4000
3500
3500
3500
3000
Noise
dB
≤58
≤60
≤60
≤65
≤70
Average Life Time
h
20000
Efficiency Of Full Load
%
L1≥96% L2≥94%
Return Backlash
P1
L1
arcmin
≤8
≤8
≤8
≤8
≤8
L2
arcmin
≤12
≤12
≤12
≤12
≤12
P2
L1
arcmin
≤16
≤16
≤16
≤16
≤16
L2
arcmin
≤20
≤20
≤20
≤20
≤20
Moment Of Inertia Table
L1
3
Kg*cm2
0.46
0.77
1.73
12.78
36.72
4
Kg*cm2
0.46
0.77
1.73
12.78
36.72
5
Kg*cm2
0.46
0.77
1.73
12.78
36.72
7
Kg*cm2
0.41
0.65
1.42
11.38
34.02
10
Kg*cm2
0.41
0.65
1.42
11.38
34.02
L2
12
Kg*cm2
0.44
0.72
1.49
12.18
34.24
15
Kg*cm2
0.44
0.72
1.49
12.18
34.24
16
Kg*cm2
0.44
0.72
1.49
12.18
34.24
20
Kg*cm2
0.44
0.72
1.49
12.18
34.24
25
Kg*cm2
0.44
0.72
1.49
12.18
34.24
28
Kg*cm2
0.44
0.72
1.49
12.18
34.24
30
Kg*cm2
0.44
0.72
1.49
12.18
34.24
35
Kg*cm2
0.44
0.72
1.49
12.18
34.24
40
Kg*cm2
0.44
0.72
1.49
12.18
34.24
50
Kg*cm2
0.34
0.58
1.25
11.48
34.02
70
Kg*cm2
0.34
0.58
1.25
11.48
34.02
100
Kg*cm2
0.34
0.58
1.25
11.48
34.02
Technical Parameter
Level
Ratio
PFN60
PFN80
PFN90
PFN120
PFN160
Rated Torque
L1
3
Nm
27
50
96
161
364
4
Nm
40
90
122
210
423
5
Nm
40
90
122
210
423
7
Nm
34
48
95
170
358
10
Nm
16
22
56
86
210
L2
12
Nm
27
50
96
161
364
15
Nm
27
50
96
161
364
16
Nm
40
90
122
210
423
20
Nm
40
90
122
210
423
25
Nm
40
90
122
210
423
28
Nm
40
90
122
210
423
30
Nm
27
50
96
161
364
35
Nm
40
90
122
210
423
40
Nm
40
90
122
210
423
50
Nm
40
90
122
210
423
70
Nm
34
48
95
170
358
100
Nm
16
22
56
86
210
Degree Of Protection
IP65
Operation Temprature
ºC
– 10ºC to -90ºC
Weight
L1
kg
0.95
2.27
3.06
6.93
15.5
L2
kg
1.2
2.8
3.86
8.98
17
Company Profile
Packaging & Shipping
1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity; 2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
Application:
Machine Tool
Speed:
Low Speed
Function:
Driving
Casing Protection:
Closed Type
Starting Mode:
Direct on-line Starting
Certification:
ISO9001
Samples:
US$ 149/Piece 1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery. When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40. Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power. The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear. A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
pocket
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications. Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives. Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice. Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs. A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life. Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox. The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant. In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment. Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear. Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system. Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds. Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap. The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass. Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment. Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications. Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
China Manufacturer Wholesale high precision Worm Gear Speed Reducer and robot gearbox
HangZhou Fubao Electromechanical Technology Co., Ltd.WF series Speed Reducer and robot gearbox for 5 axis machining center developed and manufactured by WEITENSTAN together with German and ZheJiang technicians for many years.
High precision miniature cycloidal gearbox has the characteristics of smaller, ultra-thin, lightweight and high rigidity, anti-overload and high torque. With good deceleration performance, smooth operation and accurate positioning can be achieved. Integrated design, can be directly connected with the motor, to achieve high precision, high rigidity, high durability and other advantages. It is designed for high speed ratio, high geometric accuracy, low motion loss, large torque capacity and high stiffness applications. The compact design (minimum OD ≈40mm, currently the world’s smallest precision cycloidal pin-wheel reducer) allows it to be installed in limited Spaces.
The design of WEITENSTAN high-precision reducers is based on a new reduction principle and newly developed radial and axial output bearings. The result is a new generation of power transmission systems. The new drive concept allows WEITENSTAN gear units to be used directly in the gears of robot joints, rotary tables and various transport systems.
WEITENSTAN high-precision reducers are designed for applications requiring large speed ratios, high precision, low-loss motion, high torque capacity, and high rigidity. At the same time, they are compact in design, can be installed in limited spaces, and have small inertia.
Reducer drawings
Detailed Photos
Product Advantage
China Manufacturer Wholesale high precision Worm Gear Speed Reducer and robot gearbox
advantages:
1, fine precision cycloidal structure
Ultra flat shape is achieved through differential reduction mechanism and thin cross roller bearing, contributing to the compact size of the equipment. The combination of small size and unmatched superior parameters achieves the best combination of performance, price and size (high cost performance).
2. Excellent accuracy (transmission loss ≤1 arcmin)
Through the complex meshing of precision cycloid gear and high precision roller pin, higher transmission accuracy is achieved while maintaining small size and high speed ratio.
3, high rigidity
Increase the mesh rate to disperse the load, so the rigidity is high.
4. High overload capacity
It maintains trouble-free operation under abnormally low noise and vibration conditions while ensuring excellent overturning and torsional stiffness parameters. Integrated axial radial cross roller bearings, high load capacity and overload capacity of the reducer, can ensure users to provide a variety of temperature range of applications.
5, the motor installation is simple
Electromechanical integration design, can be directly connected with the motor, any brand of motor can be installed directly, without adding any device.
6. Maintenance free
Seal grease to achieve maintenance free. No refueling, no mounting direction restrictions.
7, stable performance
The manufacturing process of high wear-resistant materials and high precision parts has been certified by ISO9000 quality system, which guarantees the reliable operation of the reducer.
Product Classification
WF Series High Precision Miniature Reducer
WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial – axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.
WFH Series High Precision Miniature Reducer
WFH series is a hollow form of high precision miniature cycloidal reducer, wire, compressed air pipeline, drive shaft can be through the hollow shaft, non-motor direct connection type reducer. The WFH series is fully sealed, full of grease and includes precise deceleration mechanism and radial – axial roller bearings. The unique design allows load to be acted directly on the output flange or housing without additional bearings.
WR Series high-precision corner reducer
The WR series is a flange output corner reducer. Like the WF and WFH series, it is a high-precision reducer (backlash less than 1 arc.min), and the level 2 can also be within 1 arc.min, which is higher than other types. Corner type reducer. It can replace the harmonic drive reducer, and its life and rigidity are more than 3 times that of the harmonic.
Product Parameters
Size
reduction ratio
Rated output moment
Allowable torque of start and stop
Instantaneous allowable moment
Rated input speed
Maximum input speed
Tilt stiffness
Torsional stiffness
No-load starting torque
Transmission accuracy
Error accuracy
Moment of inertia
Weight
Axis rotation
Shell rotation
Nm
Nm
Nm
rpm
rpm
Nm/arcmin
Nm/arcmin
Nm
arcmin
arcmin
kg-m²
kg
WF07
21
20
15
30
45
3000
6000
6
1.1
0.12
P1≤±1 P2≤±3
P1≤±1 P2≤±3
0.52
0.42
41
40
0.11
0.47
WF17
21
20
50
100
150
3000
6000
28
6
0.21
P1≤±1 P2≤±3
P1≤±1 P2≤±3
0.88
0.85
41
40
0.18
0.72
61
60
0.14
0.69
WF25
21
20
110
220
330
3000
5500
131
24
0.47
P1≤±1 P2≤±3
P1≤±1 P2≤±3
6.12
2
31
30
0.41
5.67
41
40
0.38
4.9
51
50
0.35
4.56
81
80
0.31
4.25
WF32
25
24
190
380
570
3000
4500
240
35
1.15
P1≤±1 P2≤±3
P1≤±1 P2≤±3
11
4.2
31
30
1.1
10.8
51
50
0.77
9.35
81
80
0.74
8.32
101
100
0.6
7.7
WF40
25
24
320
640
960
3000
4000
377
50
1.35
P1≤±1 P2≤±3
P1≤±1 P2≤±3
13.2
6.6
31
30
1.32
12.96
51
50
0.92
11.22
81
80
0.81
9.84
121
120
0.72
8.4
Installation Instructions
Company Profile
Q: Speed reducer grease replacement time A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
Shipping Cost:
Estimated freight per unit.
To be negotiated
Application:
Motor, Machinery, Agricultural Machinery
Hardness:
Hardened Tooth Surface
Installation:
Horizontal Type
Customization:
Available
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A-Drive PWC single worm reducer gearbox
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducer gearboxes. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducer gearboxes are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer gearbox provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision. Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs. Agknx drive worm gear reducer gearboxes are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable. X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft. The X & H Worm reducer gearbox Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducer gearboxes are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes. RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducer gearboxes are ideal for a variety of applications. RV series worm gear reducer gearbox is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm. These worm gear reducer gearboxes have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducer gearboxes are available with single or dual input shafts and are interchangeable with NMRVs. Aluminum alloy right angle worm reducer gearbox is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches. AGknx Single
Worm reducer gearboxes can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels. Worm reducer gearboxes work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution. Worm reducer gearboxes have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer gearbox is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available. Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices. A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer gearbox for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducer gearboxes can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities. The worm reducer gearbox consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer gearbox is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction. Worm reducer gearboxes are also susceptible to thermal stress. They run hotter than hypoid reducer gearboxes, which reduces their useful life. In addition to higher heat, worm reducer gearboxes can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication. The worm gear reducer gearbox of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes. AGknx X & H
The AGknx X & H worm gear reducer gearbox series is a high-performance universal mount worm gear reducer gearbox. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications. It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
All metals and Plastic (e.g aluminum, metal,nylon, Ab muscles)
Powder Coated
All metals ( e.g aluminum, metal)
Brushing
All metals (e.g aluminum, metal)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, Ab muscles)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys
Application Discipline Business Profile HangZhou Benoy Smart Engineering CO., LTD.was Recognized in 2003. Because recognized, we often emphasis on precision mechanical areas manufacturing&processing. We have professional R&D staff and innovative CNC devices, YBR 428-45T Full Motorbike Chain and Sprocket Package which can give comprehensive options in accordance to user’s requirements, from the design and style.Our own part creating devices can finish the entire method, such as turning, milling, hobbing, moulding, polishing, painting, and so on, with no help by the 3rd portion.The dimensional tolerance can slim to +/- .005mm. We have be successful to assist several customers to deal with the precision mechanical elements with large degree demandWe can manufacture all area of products&device areas and components. If there is any essential, just deliver us your demands. If you need to have any precision parts cnc machining services, remember to just send out us your drawing and requirement, we will give you the greatest remedy.Welcome your inquiry. Packing&Cargo FAQ Q1: How to get a quotation?A1: Remember to deliver us drawings in igs, dwg, phase and so on. collectively with thorough PDF.If you have any specifications, you should observe, and we could offer specialist guidance for your reference.Q2: How extended can i get the sample?A2: Is dependent on your distinct things,within 7-ten times is necessary normally.Q3: How to appreciate the OEM providers?A3: Normally, base on your style drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we create for you.This autumn: Will my drawings be protected after sending to you?A4: Yes, we will keep them properly and not release to third get together without having your authorization. Of program, we would make certain the protection of the drawing.Q5: What shall we do if we do not have drawings?A5: Make sure you send out your sample to our factory,then we can copy or offer you far better answers. Remember to send out us pictures or drafts with dimensions(Duration,Hight, Custom made Company Metal Straight Bevel Equipment Spiral Bevel Gear worm gear synchronizing wheel on Sale Width), CAD or 3D file will be made for you if placed purchase.
Worm gear reducer gearbox
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution. The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture. The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range. The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability. The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios. The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable. Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated. The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing. The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash. Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments. Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction. Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used. In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications. Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment. Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations. Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed. The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device. There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions. editor by czh 2023-02-10
Laifual’s harmonic drive are widely used on robots, automation equipment(CNC equipment, rotation equipment), medical equipment and etc. Main featuresLHT-IV high precision harmonic gearbox/reducer for servo motorA combination product that with large diameter hollow hole, flat shape, CZPT mini excavator KX121-2 final drive travel motor,hydraulic track gearbox motor assy for excavator CZPT kx121-2 which is easy to operate. Detailed Images Specification Application Industrial robot Service robot Rehabilitation robot Automation equipment Medical equipment Machine tool industry After Sales Service We know how important fast response and uptime are to you. Laifual serves as your back-up resource when response time is critical.Count on the Laifual product service team to provide assistance when you need it most. We provide support for our customers 24hours a day, 7 days a week. Company Introduction ZHangZhoug Laifual Drive Co., Ltd is a national high-tech enterprise, mainly engaged in research and manufacture of high-precision harmonic reducers and planetary gear reducers. Total factory is 30,000 square meters. About 300 employees, including around 30 R&D Personnel, with more than 10 years experience in research and development.Laifual uses the world’s first class production and inspection equipment. Pay attention to every production details, we have very strict quality control from raw materials to the finished products, KAB060 transmission gearbox High torque planetary gear reducer to make sure the excellent quality of all products. Allproducts are completely developed by ourselves, Laifual’s R&D center is recognized as “High-tech enterprise R&D center in ZHangZhoug province”.After years of hard working, Laifual has obtained 30 patents in the field of drive area. Including 1 major scientific andtechnological patent and 29 independent intellectual property rights patents. Laifual was recognized as a national high-techenterprise, medium-sized enterprise in ZHangZhoug province, and successfully passed the ISO9001 quality management system certification. Why choose Laifual drive? 1. With GB/T 19001-2008 / ISO9001:2008 certificate factory.2. One of the biggest harmonic gearbox manufacture in China.3. Factory scale: 30, High Quality Foot-mounted Cycloidal Pin Wheel Reducer Gear Box 000 square meter. Total investment: 30 million USD.4. Production Capacity: 200,000 Units/Year.5. Willing to offer customized services to all our valued customers.6. Professional technical department to offer any support to customers. FAQ Q: Do you produce the harmonic drives by yourself?Yes, we are professional harmonic gearbox manufacture in China. Our factory located in ZHangZhoug province. Warmly welcome all customers come to visit us.Q: What’s the general delivery time?The delivery time for Laifual Harmonic Drive as standard drawing is 10-15 working days.If you need to modify the drawing,we will recheck the new delivery time for you.Q: Can you offer OEM&ODM services?Yes, we can offer OEM and ODM services according to customers’ requirement.Q: Do you have professional technology team?Yes,we have more than 30 employees technical team. We can offer professional technical solution for customers project.Q: What’s the biggest advantage of your products?Yes, High quality CNC Machining Reducer Gearbox For Power Transmission Parts. our product can be fully replace overseas brand. And we are confident to say we are the most cost-effective brand in China.
How to Compare Different Types of Spur Gears
When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Common applications
Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations. A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video. The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers. Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.
Construction
The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process. A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum. The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle. Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Addendum circle
The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear. The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance. The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle. Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.
Pitch diameter
To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth. The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face. A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside. The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
Material
The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps. The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel. A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs. The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.
As your one particular-end resource, AT PRECAST,we design and style, maker and distribute precast concrete equipment including the CZPT ing Programs and CZPT ing programs Coil and Ferrule Inserts. for Concrete and Prefabricated location.
As a chief in building concrete accent merchandise, CZPT main goal is to make products that are safer, CZPT er and much more value effective.
With much more than totally fifty years functioning knowledge, CZPT entire personnel is focused to offer you with the greatest CZPT er provider and aggressive costs. Our revenue power are able to answer your questions swiftly and offer you specialized support .
Assurance:
one hundred% quality manufacturing. We guarantee that our products meet your supplied specifications Extremely competitive pricing Delivery to your port or front door 4 —- 8 week lead times We handle all paperwork Partial container orders Flexible payment options Unique tooling options Full range of packaging options from bulk to retail ready Complete testing services available
FAQs:
one. The place is your location?
We are found in HangZhou Metropolis of CZPT and are closed to Airport. It will take 30minuts by car from Liuting Airport CZPT firm.
two. How CZPT has the organization been set up?
AT Sector was set up in 2009. There is 6 several years exporting encounters.
three. How many workers do you have?
Administration / sales four Engineering / design as CZPT partner eight Production as CZPT partners 120 Good quality assurance / inspection ten
4. Which nations do you export to?
U.S.A, Germany, France, CZPT , United kingdom, Brazil, Middle east of Asia, Thailand,
five. What proportion of your products are exported?
one hundred% of CZPT manufacturing are exported to all in excess of the globe.
six. How CZPT does it consider to get samples?
a) Pattern:thirty-45days right after order b) Sample:30days after pattern finishing. c) The direct time is the general production period of time and does not incorporate the transportation time.
7. New solution advancement approach
Obtained tooling buy and sample buy with fifty% deposit—Keep a meeting with the relation dept. to guarantee the developing timetable—Design sample, fixture and gauge and making them in CZPT property—mildew metal getting—Machining—Inspection—Send out the sample with first inspection report.
eight. How CZPT is the producing guide time?
Mass Creation: 90days after sample approval by yours. The lead time is the common generation period including the transportation time. We could make some unique creation arrangement properly if CZPT er has urgent want.
9. What basis can we purchase goods?
We generally offer you CZPT ers charges FOB& CIF (Carriage, Insurance & Freight). The CIF consists of the freight value to your nominated sea port. We do give clearance of goods which needs to be handled by a local freight forwarder. All regional expenses and taxes are the duty of the purchaser. We are pleased to supply advisement on delivery if required.
10. What are the payment terms?
Payment phrases are negotiable and will increase for CZPT time period CZPT ers. During the initial stages, we request 50% of tooling payment in CZPT with the equilibrium payable on acceptance of samples. Creation orders can be negotiable. We choose 50% deposit and the stability by T/T just before sails. But at times T/T thirty times soon after sails would also acceptable.
11. Which currency can we acquire in?
We can deal in USD / CZPT currency / GBP.
12. How CZPT does it get to ship items from CZPT by sea?
It requires about 5 weeks to CZPT pean ports plus 1 week CZPT s clearance, so you can get the container inside of 6 to 7 weeks. It will take about 2 weeks to east coast and 3 weeks to west coastline US ports. All sea products are shipped from HangZhou Port.
thirteen. How CZPT does it get to ship goods from CZPT by air?
It will take about 7 days to all major places.
fourteen. Can we visit the manufacturing unit to conduct an audit?
Of course, you are welcome to visit CZPT spouse manufacturing facility by prior settlement.
fifteen. How do we retain shopper confidentiality?
We are content to indication Confidentiality Agreements with CZPT ers and will honor them.
16. Which languages do we do enterprise in?
Although we do enterprise with a lot of nations around the world around the planet, we can only converse effectively in Chinese English. All details equipped should as a result be supplied in this sort.
seventeen. Is there a minimal volume of enterprise required to carry out international getting?
There are no minimum volumes, but the charges of the products, plus the set fees of importing can make it much more affordable to purchase in higher volumes. All potential CZPT ers will be assessed on an specific foundation to decide if it seems a practical option for all get-togethers to create a connection.
18. What variety of areas you are specialised in?
Our enterprise includes two locations, one particular is for construction precast such as lifting method, rigging components steel components.
Another is CZPT ized metal enterprise of quality sand castings, investment castings, lost foam castings, hot forgings, cold forgings, stampings, machined parts, injectionmolded plastics parts, etc.
19. Which sort of equipments do you have?
Forging friction press 160Ton, 300Ton, 630Ton, 1200Ton Casting furnace of 200kg, 500kg,1000kgs, 2000kgs Push of 63ton, 120tons CNC Machining centre CNC Vertical Lathe CNC Lathe centre Unexciting equipment Drilling machine
The travel factor is a worm. In buy to combine the wheel/worm into a worm gear, it should be ensured that the middle length is equivalent and the transmission ratio is equal. Center distances are offered from inventory in tiny methods between 17mm and 80mm. Each middle length has multiple equipment ratios. Ep worm gears are suitable for the manufacturing of worm drives with a shaft angle of 90°. Employing a worm travel, quite big reduction ratios (up to a hundred:1) can be achieved.
NMRV Principal CZPT : 1)housing:aluminium alloy ADC12(measurement 571-090) die forged iron HT200(dimensions 110-150) 2)Worm:20Cr, ZI Involute profile carbonize&quencher warmth treatment make equipment surface hardness up to fifty six-62 HRC Right after precision grinding, carburization layer’s thickness among .3-.5mm. three)Worm Wheel:wearable stannum alloy CuSn10-1 Computer Overview: Pc Prestage CZPT cal geared device is modular and can be mounted on any sort reducers with PAM Flange composition.The prestage can not be utilised by alone , but want to be coupled with any reducers as units. Personal computer Material: With aluminium alloy housing, and 20Cr Gear, the gear machined correctly floor on basis of the involute.
Solution Parameters
Old Model
New Model
Ratio
Center Distance
Power
Input Dia.
Output Dia.
Output Torque
Weight
RV571
7.5~100
25mm
.06KW~.12KW
Φ9
Φ11
21N.m
.7kgs
RV030
RW030
7.5~one hundred
30mm
.06KW~.25KW
Φ9(Φ11)
Φ14
45N.m
one.2kgs
RV040
RW040
7.5~one hundred
40mm
.09KW~.55KW
Φ9(Φ11,Φ14)
Φ18(Φ19)
84N.m
2.3kgs
RV050
RW050
7.5~100
50mm
.12KW~1.5KW
Φ11(Φ14,Φ19)
Φ25(Φ24)
160N.m
three.5kgs
RV063
RW063
seven.5~100
63mm
.18KW~2.2KW
Φ14(Φ19,Φ24)
Φ25(Φ28)
230N.m
6.2kgs
RV075
RW075
seven.5~a hundred
75mm
.25KW~4.0KW
Φ14(Φ19,Φ24,Φ28)
Φ28(Φ35)
410N.m
9.0kgs
RV090
RW090
7.5~a hundred
90mm
.37KW~4.0KW
Φ19(Φ24,Φ28)
Φ35(Φ38)
725N.m
thirteen.0kgs
RV110
RW110
7.5~100
110mm
.55KW~7.5KW
Φ19(Φ24,Φ28,Φ38)
Φ42
1050N.m
35.0kgs
RV130
RW130
seven.5~one hundred
130mm
.75KW~7.5KW
Φ24(Φ28,Φ38)
Φ45
1550N.m
forty eight.0kgs
RV150
RW150
7.5~a hundred
150mm
two.2KW~15KW
Φ28(Φ38,Φ42)
Φ50
eighty four.0kgs
Outline Dimension:
GMRV
A
B
C
C1
D(H8)
E(h8)
F
G
G1
H
H1
I
M
N
O
P
Q
R
S
T
BL
β
b
t
V
030
80
ninety seven
54
forty four
fourteen
fifty five
32
fifty six
sixty three
sixty five
29
55
40
fifty seven
thirty
seventy five
44
six.five
21
5.five
M6*ten(n=4)
0°
five
sixteen.3
27
040
a hundred
121.five
70
60
18(19)
sixty
forty three
71
78
seventy five
36.five
70
50
71.5
40
87
fifty five
6.five
26
6.five
M6*ten(n=4)
45°
six
twenty.8(21.8)
35
050
120
a hundred and forty four
80
70
twenty five(24)
70
forty nine
85
92
eighty five
43.5
80
60
eighty four
50
one hundred
sixty four
eight.5
thirty
7
M8*twelve(n=4)
45°
eight
28.3(27.3)
40
063
one hundred forty four
174
100
eighty five
25(28)
eighty
67
103
112
ninety five
fifty three
95
seventy two
102
63
a hundred and ten
eighty
eight.five
36
8
M8*twelve(n=8)
45°
8
28.3(31.3)
fifty
075
172
205
a hundred and twenty
ninety
28(35)
95
72
112
a hundred and twenty
a hundred and fifteen
57
112.5
86
119
75
140
ninety three
11
forty
10
M8*fourteen(n=8)
45°
eight(10)
31.3(38.3)
sixty
090
206
238
a hundred and forty
a hundred
35(38)
110
seventy four
one hundred thirty
one hundred forty
one hundred thirty
67
129.five
103
a hundred thirty five
ninety
a hundred and sixty
102
13
forty five
eleven
M10*16(n=8)
45°
ten
38.3(41.3)
70
110
255
295
one hundred seventy
one hundred fifteen
forty two
one hundred thirty
–
144
a hundred and fifty five
a hundred sixty five
seventy four
a hundred and sixty
127.5
167.five
one hundred ten
two hundred
125
14
fifty
14
M10*eighteen(n=8)
45°
12
45.three
eighty five
a hundred thirty
293
335
two hundred
one hundred twenty
forty five
180
–
155
a hundred and seventy
215
eighty one
179
146.five
187.5
130
250
one hundred forty
16
sixty
15
M12*20(n=8)
45°
fourteen
48.8
one hundred
a hundred and fifty
340
four hundred
240
a hundred forty five
fifty
one hundred eighty
–
185
200
215
ninety six
210
one hundred seventy
230
150
250
one hundred eighty
18
72.5
18
M12*22(n=8)
45°
fourteen
53.8
one hundred twenty
Company Profile
About CZPT Transmission: We are a professional reducer manufacturer positioned in HangZhou, ZHangZhoug province.Our major goods is full variety of RV571-one hundred fifty worm reducers , also equipped GKM hypoid CZPT cal gearbox, GRC inline CZPT cal gearbox, Laptop models, UDL Variators and AC CZPT s, G3 CZPT cal gear motor.Goods are commonly used for apps such as: foodstuffs, ceramics, packing, chemical substances, pharmacy, plastics, paper-creating, development machinery, metallurgic mine, environmental safety CZPT , and all varieties of automatic traces, and assembly traces.With CZPT supply, exceptional right after-product sales services, CZPT d producing facility, CZPT goods market well both at home and abroad. We have exported CZPT reducers to CZPT Asia, CZPT ern CZPT pe and the Middle CZPT and so on.Our purpose is to create and innovate on the foundation of large good quality, and produce a good reputation for reducers.
Packing info:Plastic Baggage+Cartons+Picket Instances , or on request We take part Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Acquire Eurasia
Logistics
Soon after Income Support
1.Routine maintenance Time and Warranty:Inside of 1 12 months following obtaining goods. 2.Other Support: Such as modeling assortment guidebook, set up manual, and dilemma resolution guidebook, etc.
FAQ
one.Q:Can you make as per CZPT er drawing? A: Of course, we provide CZPT ized provider for CZPT ers accordingly. We can use CZPT er’s nameplate for gearboxes. two.Q:What is your conditions of payment ? A: thirty% deposit ahead of generation,stability T/T before supply. three.Q:Are you a trading company or maker? A:We are a manufacurer with CZPT d products and seasoned staff. 4.Q:What is your creation capacity? A:8000-9000 PCS/Month five.Q:Totally free sample is CZPT or not? A:Of course, we can supply totally free sample if CZPT er agree to shell out for the courier expense six.Q:Do you have any certificate? A:Sure, we have CE certificate and SGS certification report. Speak to info: Ms Lingel Pan For any queries just really feel totally free ton speak to me. Many thanks for your type consideration to CZPT organization!
Particular pitches and qualified prospects of the worm do not enable the worm gear to push the worm. This is beneficial when the software demands to lock the output if the application is working in the reverse route. When the helix angle is much less than 5°, the worm is self-locking. When the helix angle is higher than 10°, the worm can be pushed back again. Worm and worm equipment assemblies must be mounted on vertical, non-intersecting shafts.
Nylon+Glass Fiber,GF-Abdominal muscles,POM,PP,Laptop,PA66,UHMW-PE,PPS and many others.
Process
Injection molding ,CNC machining ,Extrusion process
Surface area
Matted/Smooth, as CZPT ers’ drawongs
Size
OEM or CZPT ized as drawing
Hues
Character White Black Yellow Pink Blue
Application
Market gears : Packing machines/Filling /beer machines /Conveyor products ,Mine Gear etc. Digital equipment: hausehold appliances,VR,specific instrument Automobile spare elements: handles, gears, bushing ,pipes ,and so forth.
Molding type
Common Molding, Insert Molding, In excess of Molding ,Double colour molding
Cavities
Easy, Multi -cavities(10-40)
Cost
Advantaged costs ( Direct from CZPT manufacturing unit)
Sample
Totally free sample source
Molding time
fifteen-25days
Delivery time
seven-15days after sample good quality verified
Creation: one. The employees are trained to examine the gears and observe any defect in creation in time. 2. QC will check 1pcs each and every 100pcs in CNC machining, and gears will fulfill all dimension tolerances. three. Gears will be inspected at every single phase, and gears will be inspected ahead of shipment, and all inspection records will be held in CZPT manufacturing facility for 3 a long time. four. Our product sales will send out you photos at each and every gears production methods, and you will know the detailed generation position, and you can discover any probability of error, for CZPT revenue, QC and workers are retaining near watch on all production. five. You will truly feel us working really meticulously to assure the high quality and straightforward to function with, six. we cherish every single inquiry, each and every opportunity to make gears and elements and cherish every single CZPT er.
QUALITY Manage Process:
one) Inspecting the raw materials –IQC) two) Checking the details just before the manufacturing line operated three) Have full inspection and routing inspection throughout mass manufacturing—In procedure top quality control (IPQC) 4) Checking the gears after creation completed—- (FQC) 5) Examining the gears after they are finished—–Outgoing quality handle (OQC)
Provider: 1. Molds designs as for each CZPT ers’ gears drawing two. Submitting molds drawings to CZPT ers to overview and verify before mols manufacturing. 3. Delivering samples with total dimensions and cosmetic inspection report, material certification to CZPT ers. four. Providing inspection report of essential dimensions and beauty in batches areas.
Packing and shipment:
1. Gears are well and carefully packed in PP luggage in CTNS, powerful enough for express delivery, air shipment or sea cargo. 2. Air shipment, sea shipment or cargo by DHL, UPS, FedEx or TNT are availabe. 3. CZPT conditions: EXW, FOB HangZhou, or CIF 4. All shippings will be cautiously arranged and will get to your spots CZPT and properly.
FAQ
Q1: What type of gears can you offer?
1. CZPT precision plastic and metal gears with low sounds, steady transmission
2. Plastic gear Injection mould
3. Gearbox and gearbox assembly
Q2: What is your benefit?
Skilled equipment and gearbox producer in CZPT Mainland, Established in the year of 2008. One-cease support from equipment R&D, gear style, equipment mould build, gear production, and gearbox assembly
We outfitted Japan authentic HAMAI N60 CNC equipment hobbing devices, Switzerland original Agie Charmilles C Axis EDM , MAKINO EDM, WEDM-LS, and Osaka JIS take a look at heart, Osaka equipment mesh tester, concentricity tester, CMM, noise check area and many others. CZPT d amenities supply devoted services to CZPT ers.
Q3: Why Select Q&C in CZPT ?
1. Skilled R&D Staff: supply most suited CZPT ize transmission remedies as per software and CZPT er’s prerequisite.
two. Excellent Quality Handle: CZPT Quality management technique, 100% inspection or take a look at ahead of cargo.
three. Superb Following Product sales Monitoring Program: Provide Each and every Images, Delivery and Advertising Details sharing.
4. Swift reaction: sales supply fast response inside 24 hrs.
one. Create strictly in accordance with ANSI or DIN common dimension 2. Material: SCM 415 steel three. Bore: Finished bore 4. CZPT quality: DIN 5 to DIN seven 5. Surface area treatment: Carburizing and Quenching 6. Module: From 1 to 4 7. Tooth: From Z15 to Z70
Application:
Purposes
Toy, Automotive, instrument, electrical equipment, house appliances, furnishings, mechanical products,day-to-day residing equipment, digital sporting activities equipment, , sanitation machinery, market/ resort gear supplies, and so on.
Business Profile
HangZhou CZPT Gear CZPT ry Co.,LTD proven in 2009, is a specialist manufacture engaged in development, manufacturing, product sales and provider of timing pulley, exact spur gears, CZPT cal gears, bevel gear, worm& CZPT and so on. We located in HangZhou with convenient transposition excite. CZPT Equipment CZPT ry dedicated to stringent quality management and thoughtful CZPT er provider. Our experienced staffs are usually CZPT to examine your requirements, and satisfy your fulfillment.
Inspection: Hefa Gear CZPT ry devoted to stringent good quality control.” Focus and Professional on the CZPT of CZPT Discipline” this is CZPT Gear CZPT ry concentrate on. Work action by step, CZPT always offer success solution in specific conveyor discipline. Supplying ideal value, super service and standard delivery are often CZPT priorities.
Packaging & CZPT
Packaging
Polyethylene bag or oil paper for every single product Pile on carton or as CZPT er’s desire
Delivery of Samples
By DHL, Fedex, UPS, TNT, EMS
Direct time
10-15 doing work times as common, 30days in busy time, it will dependent on the in depth order amount.
FAQ
Principal Marketplaces?
North CZPT ica, South CZPT ica, CZPT ern CZPT pe , CZPT CZPT pe , North CZPT pe, South CZPT pe, Asia
How to purchase?
* You deliver us drawing or sample
* We carry by way of undertaking assessment
* We give you CZPT layout for your affirmation
* We make the sample and deliver it to you after you verified CZPT style
* You affirm the sample then location an purchase and pay out us 30% deposit
* We start producing
* When the goods is done, you pay out us the balance following you confirmed photographs or tracking numbers.
* CZPT is done, thank you!!
If you are fascinated in CZPT merchandise, remember to tell us which components, sort, width, length u want.
The recommended supplies for the worm are hardened steel and bronze for the worm gear. Nonetheless, dependent on the application, unhardened metal worms can operate adequately and a lot more economically on cast iron worm gears rated at fifty%. In addition to steel and hardened metal, worms are available in stainless steel, aluminum, bronze, and nylon worm gears are obtainable in metal, hardened metal, stainless metal, aluminum, nylon, and non-metallic (phenolic).
AGknx Single
AGknx X & H
